Gear motors, as their name implies, are a combination of electric motors and gearboxes. They are by far the most cost-effective solution for low-speed and high torque applications by combining the capabilities of a gear reducer and motor in one single system. Most important of all, they help ensure that the most suitable electric motor and gearbox are used together. This helps achieve optimal energy efficiency while prolonging the lifespan of your equipment. However, in order for you to achieve this, you must select the right gear motor for your specific application.
Here is a quick guide that you can follow to choose the right gear motor you need.
#1. Determine your application requirements
Knowing the specific requirements of your application for a gear motor is the very first thing you need to do. In doing this, you have to consider many things such as input power source, gear motor specifications (weight, noise level, size, and maintenance), performance (horsepower, duty cycle, speed, torque, etc.), and operating environment conditions (temperature, IP rating, and more).
#2. Choose the right motor.
The next step is for you to compare those requirements to each of the gear motors that is most suitable for your application. Remember that there are various types of gear motors to choose from such as universal, DC, AC induction or a magnet type. As each application requires a unique set of requirements, you have to carefully factor in parameters like horsepower, torque, and efficiency.
#3. Identify the speed and torque of the load
To make sure that the gear motor you chose is the right one, you have to know your output speed, running, and starting torque. Choosing the right device especially involves deciding the torque and the matching output speed or RPM. Remember that when you pick a pre-engineered gear motor, the manufacturer most likely had done most of the work and just needs your input, particularly the torque and speed.
Overall, taking the time to correctly size your gear motors will help ensure that you pick the right one for your application and give you the best solution you need.